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"The Copper Kingdom"
Due to the needs of the mines a number of other industries
grew up in the Amlwch area. The greatest of these was
shipping building. There were also
a number of industries based on the chemicals produced at the mine or the needs
of local people.
Alum
Aluminium sulphate, also called alum, became an industrial product
in the 19th century. And was made by Parr at the Vitriol works on Mynydd Parys.
It was made by treating a fine clay like substance called argillaceous
earth, which was found on Mynydd parys with sulphuric acid.
Two methods were employed. In the first a clay like earth found on Parys
mountain was simply mixed with acidic water. In a second process this earth was
laid over the top of copper ores as they were calcined in the kilns and the
sulphuric acid fumes adsorbed. After the first stage the treated earth was taken
to shallow pits were it was stirred with water. The resulting alum solution was
filtered and then concentrated by gentle heating where the crystalline material
formed naturally. The plant was able to produce 1 ton of alum per week.
Unlike true alum, aluminium sulphate could not be conveniently purified through
recrystallization because of its greater solubility in water. This is one of the
reasons why it often contained varying proportions of silica, iron and free
sulphuric acid. The alum prepared by Joshua Parr was used in the production of
dyes and pigments as well as in tanneries where it was used to dress leather.
Much of the produce of the work was exported via Caernarfon to America.
Assaying of
Copper Ores.
(There are 4 assay masters listed in1851 census)
Take an exact troy ounce of the ore, previously pulverized, and calcine it well;
stir it all the time with an iron rod without removing it from the crucible;
after the calcination add an equal quantity of borax, 1/2 the quantity of
fusible glass, 1/4 the quantity of pitch, and a little charcoal-dust; rub the
inner surface of the crucible with a paste composed of charcoal- dust, a little
fine powdered clay, and water. Cover the mass with common salt, and put a lid
upon the crucible, which is to be placed in a furnace; the fire is to be raised
gradually till it burns briskly, and the crucible continued in it for 1/2 hour,
stirring the metal frequently with an iron rod; and when the scoria which
adheres to the rod appears clear, then the crucible must be taken out and
suffered to cool, after which it must be broken and the regulus separated and
weighed. This is called black copper; to refine which equal parts of common salt
and nitre are to be well mixed together. The black copper is brought into
fusion, and a teaspoonful of the flux is thrown upon it which is repeated 3 or 4
times, when the metal is poured into an ingot mould and the button is found to
be fine copper.
In the Humid Way.
Make a solution of vitreous copper ore in 5 times its weight of concentrated
sulphuric acid and boil it to dryness; add as much water as will dissolve the
vitriol thus formed. To this solution add a clean bar of iron, which will
precipitate the whole of the copper in its metallic form. If the solution be
contaminated with iron, the copper must be redissolved in the same manner and
precipitated again. The sulphur may be separated by filtration.
Volumetric Assay of Copper Ores.
(Percy.)
Dissolve 10 grs. of the copper ore finely pulverized and moistened with strong
sulphuric acid, in strong nitric acid, adding the acid gradually; and when the
fumes of hyponitric acid cease to be evolved, add a small amount of water and
boil for a few minutes. Dilute to 10 oz. and treat with ammonia in excess, and
it will become of a deep blue colour. Set aside to cool, and prepare the
following solution: Dissolve 500 grs. of granulated cyanide of potassium in 20
oz. of distilled water, and keep in a tight-stopper bottle in the dark. Mark
"Standard Solution Cyanide of Potassium". To ascertain the standard of this
solution, dissolve 10 grs. of electrotype copper in dilute nitric acid and boil
to expel hyponitric acid fumes, and dilute to 10 oz. with distilled water. Take
of this solution 1 oz. and dilute to 5 oz. with distilled water, and allow the
standard cyanide solution to flow very slowly into it at intervals, from a
graduated pipette, and note the amount used to render it nearly colourless. This
process takes from 1/2 to 3/4 of an hour. Proceed in the same manner to test the
solution of ore first obtained, noting the amount required to reduce the colour
to a faint lilac. Divide this amount by the amount found required for 1 gr. of
metallic copper, and the result is the number of grains of metallic copper in
the ore tested.
Breweries (There are 4
brewers listed in 1851 census and 8 in 1881)
The first breweries were shown on a map of Amlwch port in 1780.
The largest was in the square just above the quay and supplied the 21 taverns
recorded in the area. It was owned by Mr Roose and Williams in 1866 when it was
reported that a second brewery was being built. ( Hugh Hughes)
Brick making
An area on the hill to the East above the quay is still called
the Brickpool. This was formed when clay was removed to form bricks. The type of
clay is unsuitable for use as fire bricks in the local smelters however it could
have been used to make bricks for the precipitation ponds on the mountain. It is
thought that the industry finished some time prior to 1828.
Blue vitriol
Blue vitriol is copper(II) sulfate pentahydrate, CuSO4·5 H2O.
The compound is called blue vitriol because because it can be prepared by
oxidizing copper in hot concentrated sulfuric acid ("oil of vitriol"):
Cu(s) + 2 H2SO4(l) + 3 H2O(l)
== CuSO4·5 H2O(s) + SO2(g)
It is also called "bluestone", "copper vitriol", and "flower
of copper".The beautiful blue color arises from water molecules attached
directly to the copper(II) ion. The water/copper ion complex absorbs photons of
yellow or red light. Absorption of a photon promotes an electron from the water
to the copper(II) ion. Since only yellow or red light is absorbed, blue light is
transmitted, and the crystals appear blue.
If blue crystalline CuSO4·5 H2O is heated strongly, the
hydration water is driven off, leaving white powdery CuSO4
("anhydrous" copper(II) sulfate). The blue will reappear if the anhydrous copper
sulfate is exposed to even small amounts of moisture, making it sometimes useful
as a spot test for water.
Docter Joshua Parr set up the Mona Vitriol company close to Trysglwyn Isaf in
around 1803 initially to extract Copperas but soon changed to making Blue
vitriol from the mine water. This venture failed due to the presence of
impurities especially Iron in the mine water.
Corn milling (6
millers in the 1801 census 11 in 1851 and 3 in 1881)
Built in 1816, and standing over 60 ft. high, the imposing
brick and stone tower of Melin y Borth overlooks the harbour of AmIwch Port.With
seven floors, it the tallest windmill to have been built on Anglesey.
Erected in 1816, by the prominent Paynter family, it was able to grind 70
bushels of corn in an hour.
Although Melin Y Borth was owned by the Paynters, its day to
day running was, for many years, was carried out by the miller, William Jones of
Queen Street. William Jones continues to appear as miller of Melin y Borth in
various Directories until 1895, not long before its closure.
Copperas
This material is Hydrated Ferrous sulphate ( FeSO4.7H2O)
it was also know as Green vitriol. This was the first material that Joshua Parr
attempted to make at Mynydd Parys. When Aikin visited the mines in 1797 he
remarked " green vitriol and alum are made by a separated company"
The material was used in the manufacture of inks and pigments. However Joshua
Parr could not remove the iron oxide from the material and so could not interest
the ink and pigment manufactures.
Joshua Parr also attempted to use the copperas to make sulphuric acid for which
a market was just beginning to develop. However his efforts in this way were
stopped when a process for making sulphuric acid direct from sulphur was
discovered and pursued by the mining companies.
Ochre and paint pigments
The precipitation
process for the recovery of copper has been explained elsewhere. Once the
mine waters had been reacted with iron in a number of pits the main material
left in solution was Iron Sulphate.
Iron is a fairly active metal and can easily displace hydrogen from mineral acid
solutions. It reacts vigorously and exothermically with sulfuric acid to produce
iron(II) sulfate:
Fe(s) + H2SO4(aq) == FeSO4(aq) + H2(g)
Drying the solution produces green vitriol: blue-green
crystals of FeSO4·7 H2O. Iron(II) sulfate is used to make
writing inks and dyes by reaction with "tannic acid" (a complex mixture of
organic acids extracted from tree bark), followed by air oxidation to make
intensely blue-black iron(III) tannates.
Further oxidation lead to Iron Oxides or hydroxides..The best
known reaction of iron is rusting, in which iron reacts with oxygen and water to
form red hydrated Fe2O3. The color of dried Fe2O3
is intense, and it is used as a red pigment in pints, rubber, ceramics, and
glass.
Air oxidizes iron(II) salts to iron(III), and the crystals
are soon crusted with brown iron(III) hydroxides and sulfates.
FeSO2 + O2+ H2O = Fe2O
& Fe(OH)2
The Iron oxides and sulphate at various states of oxidation were allowed
to precipitate out in long shallow pools on the mountain. Initially a golden
yellow coloured material was formed. The longer the oxidation process was
allowed to carry on the darker the solid material became. When the remaining
liquor was drained off the material known as ochre was collected and
dried.
The material was then taken down to the St Eilian Paint
Colour Works in Amlwch port.(SH449 913) Here the solid was ground between two
stone wheels 26 " diameter and 12" thick with round edges and bevelled sides.to
make pigments used in the manufacture of paints. Wind power was used to turn the
stones..
In 1850 The proprietor of the Colour works mill was Mr
Richard Parry and colours ranging from ochre, Venetian Red and Umbre are
listed. Owned by Mr John Parry in 1866.
An advertisement from 1889 describes the finished material as "strong, brilliant
yellow, soft and free from impurites...The golden hue presented by the paper
hangings of the best makers in England.
Fertilizers
In 1840 Charles Henry Hills established a factory at LLam
Carw near Amlwch port to make Sulphuric acid via the direct pyritic process. By
September 1860 Hills was trying to form an agreement with Evan Evans of the Mona
mine to calcine their ores to make sulphuric acid. By 1861 a plant was built
which preduced 15,000 lbs of 15.5 % sulphuric acid per week. Over the following
years the amount of sulpur made from mine ore began to decrease and Hill was
forced to import sulpur from as far a way as Spain. He also imported ground
phosphate rock. The phosphate rock was reacted on by sulphuric acid to make
range of fertilizers as was described in a 1889 advertisement.:-
" The firm has produced nitro phosphates for the last 36 years, and as a general
fertilizer for all kinds of crops, it has given utmost satisfaction. Their bone
manure has also proved to be made of the best ingredients and is used by
hundreds of farmers. The company's corn and grass manure,...contain more
Nitrogen and Ammonia than the NitroPhosphate. The Potato Fertilizer ... contains
more essential elements than other products. The all purpose Phospho Guano is
in great demand for Corn and grass."
The last of these materials explains why Guano was being imported from South
America to Amlwch Port. In 1881 Mr Lewis Hughes was listed as manager of the
Chemical and Manure works.
Gas purification material
The Mona mine supplied a large amount of natural material which "
contains sufficient amount of oxide of iron to make it an effective purifier and
enough organic material to render if sufficiently porous to secure an easy
passage of gas".
The material was the first to be used by Frank Clarke Hills to produce gas
purification material. Records from the end of the 19th century show many cargos
of material leaving Amlwch Port for use throughout Britain and the continent.
Iron foundry (There
are 3 iron moulders listed in 1851 census and 2 in 1881)
An area to the west of the port was developed into an iron
foundry where all sorts of materials were made for use in the steam ships that
were built in the port. In 1881 Mr Heth Jones was manager of the foundry.
Local memory is of a large building with a steel floor. At regular intervals in
the floor were square holes. Metal sheets were heated in the furnaces and then
place against pegs in the holes of the floor. Large metal wedges where then
knocked between the sheets and the pegs, to curve the metal into shapes which
had been drawn on the floor in chalk.
Lime manufacture
Purple slime
This is a relic of the calcination klins from the old sulphur
removal process on the mountain and much of this purple material can still be
seen on the mountain. The small deposits on the mountain were still being worked
in 1889 as required and after "proper manipulaton at Liverpool is used almost
solely for coating the bottom of iron ships as a form of antifouling."
Sail makers (There are
6 sail makers listed in 1851 census and 4 in 1881)
Salt cake (There are
2 saltcake makers listed in 1851 census)
This is an impure form of Sodium Sulphate which was eventually
produced at Gwiath Hills. Made by the reaction of Sulphuric acid on common salt.
Resulting in the evolution of large quantities of Hydrochloric acid fume..
Sawmill (There are 4
sawyers listed in 1851 census)
The shipping industry needed wood and a water wheel driven
sawmill owned by the Paynter family existed on the West bank of the port. The
remains of the saw mill can be seen in this photograph taken in 1932.
Shopkeepers
In 1866 There were three druggist shops listed,8 butchers,13
Tailors,11 Carpenters, three watch and clock makers,6 selling china, one
printers,4 bookshops,6 iron mongers,3 ship reapirs,4 tea and coffee house, 3
sailmakers, one blockmaker,8 showmakers,12 coal merchants,5 floor merchants,3
candlemakers,20 darpers,26 grocers, one savings bank, post office and one custom
house. A gas works supplied lighting to houses and street and the railway
station was operational.
Sulphur
This was produced by the mine companies using kilns on the
mountains. One area of the mountain is still called the
Brimstone yard. The copper ore was greatly
improved in quality by the removal of the sulphur which then made carting and
smelting more economic.
Sulphuric acid
This was produced by the Parys Mine company at it's Cae'r Pandy works some time
before 1799 probably from the copperas solutions from the mountain. However the
availability of large amounts of sulphur from the mountain at the end of the
18th century made it more economical to send sulphur to a new works in
Liverpool.
The Garston Sulphuric acid works was formed in 1792 Much of the acid was sold to
the Pen Maes company who sold it on to the developing textile and pharmaceutical
industry.
The method use was the lead chamber process. Sulphur was
burnt to produce sulphur dioxide. This was further oxidised using moist air
using gaseous nitrogen oxides as catalyst. The nitogen oxide were formed by the
burning of potassium nitrate. The reactions took place in a series of lead lined
chambers in a process called the Lead chamber process after John Roebuck.
The connection between Mynydd Parys and sulphuric acid
manufacture was re-established in 1840. In that year Mr Charles Henry Hills
was attracted to Amlwch by the cheap and abundant Sulphur supplies. He located a
works on the Llam carw headland and developed the direct pyritic process to
produce sulphuric acid.
Pyrite burns when heated to form sulfur dioxide and iron(III)
oxide:
4 FeS2(s) + 11 O2 == 2 Fe2O3(s)
+ 8 SO2(g)
This is a type of contact-process plant which produces sulfur
dioxide from low-grade, sulfur-bearing materials, such as pyrite. Cooling of the
gas is necessary to remove impurities and to condense and
remove part of the water vapour, which would dilute the acid
product. The sulfur dioxide gas is then dried with concentrated sulfuric acid
forming more sulpuric acid. For C.H Hills the main use for this sulphuric acid
was to produce fertilizers.
Tobacco (There are 15
tobacco makers listed in 1881 census)
In a listing of business in Amlwch in 1849 Morgan's and Jones is
described as a tobacco manufacturer. This was only the first of many tobacco
companies in Amlwch who produced both snuff and tobacco. Almost all of this
tobacco was for use in pipe smoking. The most famous of which was called "Baco
werin" or "Amlwch Shag"
White vitriol
Zinc sulphate which was said to be made by Parr at the vitriol
works in a report published in 1828.